The Spanish National Renewable Energy Centre (CENER)

Contact

Centro Nacional de Energías Renovables
C/ Ciudad de la Innovación 7
CP : 31621 - Sarriguren - Spain

phone: (+34) 948 25 28 00
fax. (+34) 948 27 07 74
e-mail: jperez@cener.com
e-mail: mlasa@cener.com
e-mail: favia@cener.com
web: www.cener.com

The Spanish National Renewable Energy Centre (CENER) is a national technological centre dedicated to research, development and promotion of renewable energies in Spain. It was founded in 2002 and it operates in six main areas: wind power, solar thermal, photovoltaic, biomass, bioclimatic architecture and power electronics.
CENER participates in key areas of R&D, offers the very latest technological services, and is involved in training schemes and in standardization committees.
The CENER wind energy department was set up to support the industrial sector and to act as a technological referent both at national and international level. The department is clearly positioned as an independent body at the service of the major agents in the sector, including developers, manufacturers, certification authorities, financial institutions, users, associations and administrative bodies. The department is engaged in providing the services required by the different agents and in developing new technologies aimed at promoting and improving the competitiveness of the wind sector. With this two-fold objective, work is being carried out on different research projects, both internally and in cooperation with technological centers, institutions and companies. Intensive work is being carried out on standardization, with active participation in national and international regulation development work groups.


Research groups involved

The CENER wind energy department has a scientific staff of 80 specialized scientist, engineers and technicians. The department is organized in three groups: Wind test laboratory and Certification, providing services for Wind Power Curve, Power Quality, Loads and Noise measurements according with the IEC standards.
In March 2004 CENER signed a collaboration agreement with Det Norske Veritas (DNV) for the standard certification of wind turbines in Spain, in agreement with the outlines of IEC-61400-WT01.

Wind test laboratory and Certification, providing services for: Wind Power Curve, Power Quality, Loads and Noise measurements according with the IEC standards
Blade structural testing
Drive train testing
Materials testing and blade manufacturing process technology
Wind tunnel testing

In March 2004 CENER signed a collaboration agreement with Det Norske Veritas (DNV) for the standard certification of wind turbines in Spain, in agreement with the outlines of IEC-61400-WT01.

Wind analysis and design of Wind Turbines. The group is currently comprised of 20 people, grouped into the following knowledge areas: Aerodynamics
Structural mechanics
Control
Composite materials and blade manufacturing processes
Assessment and prediction of wind resources. The wind resources assessment group offers the following services: Preparation of wind energy resource maps
Energy assessment of wind farm locations
Prediction of energy production for wind farms
Project audits

CENER is already involved in several projects aiming at the development of new technologies in the wind energy field that require performingfull scale test of wind turbines and components.


Facilities & Advanced Research Tools

Wind Turbine Test Laboratory To perform on site different field tests: Power curve, Energy quality, Acoustic noise, and Mechanical loads
Blade Test Laboratory To perform tests in agreement with standard 61400-23 (Full-scale structural testing of rotor blades). Possibility to test simultaneously 2 blades of up to 75 m. Static and dynamic test and characterisation of physical properties, as well as pitch bearing tests. Two 30 T cranes. 8 static actuators with capacity ranging from 100 to 400 kN. Hydraulic actuators for resonance fatigue testing. Hydraulic equipment for blade assembly. Test rigs designed for 100,000 kNm (static) and 50,000 kNm (dynamic).
Drive train test bench To perform mechanical tests on the drive train (including gear box) of wind turbines up to 5 MW, with hydraulic actuators to apply loads on WTG components to simulate efforts coming from rotor and wind. Static and dynamic tests. Mainly oriented to fatigue test. One Indoor 100 T crane. Specific instrumentation: Two data acquisition systems and electric measurement equipment. Remote control of the test benches with visual access to benches to improve safety in operation
Electrical Test Bench To perform tests on generator and power electronic equipment of wind turbines up to 5 MW. It also allows performing complete nacelle functional tests when adding mechanical reducer already available on bench.
Nacelle assembly test bench Outdoor WTG assembly bench to perform tests on tooling and to train personnel for assembly and maintenance activities.
Composite Materials Laboratory Composite materials characterization laboratory. Workshop for development and testing of blade manufacturing processes
Experimental Wind Farm (at planning stage) Large wind turbines testing in complex terrain, on prototypes up to 5 MW rated power wind turbine. Average wind speed: 8 m/s. 6 positions up to 5 MW WT. Electrical Infrastructure: Medium Voltage (20kV). Substation: 20kV/66kV. Instrumentation: Calibrated Sites. Meteo towers.
Wind Tunnel (at planning stage) For characterization of aerodynamic airfoil characteristics, optimised for the following kind of tests: Static 2D profile testing, Dynamic 2D profile testing (Pitching and Plunging), Aero-acoustic measurement and Flow visualisations.
Measurement Equipment Hardware and software for measuring mechanical loads and vibration, noise, power quality and wind characteristics (including LIDAR systems). Mobile equipment for data acquisition and communication.
Software Standard software for WT design (Bladed, Fast, ..) and Wind Flow simulation (Fluent, Wasp, ...), EEM (MSC.Nastran, Marc), MBS (MSC.Adams), CAE (Unigraphics, Fibersim, Autocad) In-house developed software: Wind generator modelling tool, aimed at the design of controllers (in Matlab-Simulink). Wind generator dynamic analysis tool, aimed at pre-dimensioning the entire system and obtaining loads in wind generators. Wind generator design specific CFD code (collaboration with Glasgow University).
Accreditation Wind Turbine Test Laboratory ENAC accreditation as a test laboratory (Dossier No. 355/LE803). MEASNET member

R&D Strategy

TERM
shortmediumlong
CFD model for simulation of the wind field and wakes
Coupling of mesoscale-CFD and turbine load models
Mesoscale and statistical models for characterisation of extreme winds
New measurement techniques (LIDAR)
New meteorological models for the wind prediction
Advanced statistical models to detect and eliminate systematic prediction errors
Mesoscale models for wind mapping
New concepts for Wind turbines and components
New wind turbines design tools
New materials and manufacturing process for large WT
Offshore Wind Resource assessment
Wind Turbine design for offshore wind power plants
Support Structure design for offshore wind power plants
Electrical lay-out of offshore wind power plants and grid connection

Education and training activities

CENER is involved in several courses for training technical personal in different fields of the wind energy sector, and is collaborating with universities and others centers in different undergraduate and post-graduate training programs.